From Carbon to Sky
Every Bristell aircraft is hand-built by a team of 200+ specialists in Kunovice, Czech Republic. Here's how we turn raw materials into your dream aircraft.
The Build Process
Each aircraft takes approximately 11 weeks from the first composite layup to the final test flight. Our factory produces 110+ aircraft per year — each one individually crafted and inspected to the same exacting standards.
Composite Layup
Week 1-3Composite Layup
Week 1-3Carbon fiber and glass fiber fabrics are carefully laid into precision molds. Vacuum bagging and autoclave curing ensure perfect lamination with minimal weight.
Structural Assembly
Week 3-5Structural Assembly
Week 3-5Fuselage, wings, and empennage are joined together. Every joint is inspected, every bolt torqued to specification, every rivet set with precision.
Systems Installation
Week 5-8Systems Installation
Week 5-8Engine, avionics, electrical, fuel, and control systems are installed. Each wire, tube, and connector follows approved wiring diagrams and piping layouts.
Paint & Finish
Week 8-9Paint & Finish
Week 8-9Professional automotive-grade paint application in our dedicated paint booth. Custom liveries and standard color schemes available.
Quality Inspection
Week 9-10Quality Inspection
Week 9-10Multi-point inspection covering structural integrity, systems function, weight & balance, and documentation. Nothing leaves without full sign-off.
Test Flight
Week 10-11Test Flight
Week 10-11Every aircraft completes a comprehensive test flight program verifying performance, handling, and systems operation before delivery.
Visit our factory
Schedule a factory tour in Kunovice and see firsthand how your Bristell is built.
Join Bristell community
Stay informed about the latest Bristell aircraft developments, upcoming events, and exclusive offers.
By subscribing, you agree to our Privacy Policy and consent to receive marketing emails.